Tuesday
Firstly I finished off a few tasks that I had been a bit tentative about on the previous Saturday.
I fixed lengths of 45 mm x 1m pine against the hanging beams top and bottom to support the template stringer.
For the upper piece I needed to rip a piece of 45 x 90 mm down to 45 x 40 mm so that it did not under hang.
I screwed everything together with copious bugle head screws.
The top support piece will need some additional help further down the line.
I also took the first template I had created, traced it on to a fresh piece of particle board, added a few millimetres at each end and cut it out manually using a hand saw.
This sat rather well on the two support pieces at either end.
Next job is the first half of this section of the staircase.
I also had a few odd jobs to complete that day.
The side double door has lost its protective plastic - so I replaced that.
Also, the reticulation controller that I set up had its control cable just lying on the ground - I hung this up above using a few zip ties.
The controller box appears to have stopped working and may need to be replaced.
Wednesday
I have damaged my table saw through neglect.
I let it fill up with sawdust (I did not notice that the extraction was not working) and this caused the pin in the elevation shaft to snap off.
I cleaned out all the sawdust and retrieved any parts that I could but once reassembled the action was no longer smooth.
I suspected that I had lost a spacer out of the assembly and this proved to be the case.
I stripped the machine right down and took it to Hare and Forbes on appointment.
They were very good and had it repaired that afternoon.
I picked it up the following morning.
When I received it back - it was flipped upside down and at that point I had a revelation - once upside down - all the mechanism was very visible and easy to work on.
I still have a few hour's work to reassemble the machine.
Friday
I calculated the tread dimensions and cut the template for the lower undercroft staircase.
I also worked out the positions to install the support battens for each end.
Unfortunately I have run out of 45 x 90 timber so this will have to wait until I have been to Bunnings on Saturday.
Jim visited and helped me install the steel cross beam just above the staircase window at the street level.
It was 6.30 pm before I could start putting away tools and having my dinner - so I was home very late.
However, I now know the lengths of 45 x 240 timber that I need for each section of the stair case.
Saturday
Armed with the dimensions that I had obtained on Friday, I headed to Bunnings to obtain some 6 m lengths of 45 x 240 H3 pine.
This is very expensive ($200 per length) and also 45 x 90 seems to be up around $9/m (around $6 /m last time I bought any).
This meant that I needed to be very particular about any defects in the timbers that I purchased.
I had to pull out at least 10 lengths before I could find 3 lengths that were in tolerable condition.
Some was bowed, some was cupped and some had large knots in critical positions.
The timbers were very heavy and awkward to manipulate and I kept holding up vehicles moving in the covered area.
Eventually I managed to select 3 good pieces but I was totally buggered by now.
I went and paid for them and then started cutting them to the rough final lengths that I need.
For the very first stage of the undercroft stair case I needed 3 x 2m.
The next stage needed 3 x 2.2 m - so I ended up with a potential wastage of 1.6 m on some lengths.
However, I have a used for these in the street level landing - so not a loss in the long run.
So now I also have a single 2.2 m length allocated to the street level stair case and any further pieces - I may just buy 2.4 m lengths.